A very positive review of the current state of the modular construction industry and the future outlook for it was recently published in The Architect’s Newspaper. The article quotes the The National Real Estate Investor which showed that in the last five years the modular construction industry has doubled in size to over $8 billion. The increased productivity and lower overall design and construction costs were indicated as the most significant factors in the choice of using modular construction for commercial projects. The article also references the 2018 Commercial Construction Index economic indicator, a report jointly published by USG Corporation and the U.S. Chamber of Commerce that tracks trends in commercial construction. It showed that more than 70 percent of surveyed contractors see eight distinct benefits in using modular construction including increases in efficiency, productivity, safety, and quality, while reducing risk, costs, material waste, and construction times. The reduction in the overall project timeline also leads to an increase in the opportunity costs by allowing revenue-earning buildings to begin doing so faster than facilities built using other construction methods. The whole article can be viewed here.
The materials used in permanent modular construction are no different than site built structures. This includes critical features like roofing applications. For large or small parapet wall facilities with low slope roofs, Ramtech prefers to use and install TPO (Thermoplastic Polyolefin) roofing material because of its durability and flexibility. This type of roofing material will adapt to a building’s movement and setting while still remaining resistant to impact damage, tears, or punctures.
TPO roofs are resistant to dirt, algae buildup, and debris and will improve a building’s energy efficiency because of it’s substantial heat-reflective properties and the able to minimize the urban heat island effect. They’re also environmentally friendly with ability to be 100% recycled at the end of their lifespan. Ramtech applies the TPO material during the construction phase in our manufacturing plant, then seams the roof at the mate lines it the jobsite. This can be done quickly by nailing in both the plywood sheathing and DensDeck prime roof board before overlaying the TPO to complete the assembly.
From our friends at Building Design & Construction. There is a severe housing shortage in the UK which experts say will require cities to build an average of 10,500 new homes per month every year through 2038. That demand will require the country’s construction industry to increase its productivity by 30%, essentially requiring a shift from construction to production. The six story factory in the image moves up as each new floor is completed, on average, in 55 hours. On this project they were able to complete 18 floors in 18 weeks. Check out the video embedded in the article here to see how the process works.
Whether it’s a pier and beam or a slab-on-grade building, both of Ramtech’s permanent modular construction approaches can be installed quickly in a matter of days, eliminating the weather delays that frequently plague site construction projects. Our pier and beam type permanent modular buildings can be installed either by using a crane, or by rolling them into place if the area has adequate space for maneuvering the individual modular sections. The accompanying images show how the rolling process works once the foundation has been completed and is ready to support the modular sections.
The modules are moved onto the grade beams, aligned with its adjacent section, lowered onto CMU blocks, then anchored and lagged together to form a complete building. Once an individual section is put into place it can be quickly weathered in at the seams to keep out the elements so the interior and exterior finish-out process can begin.
The extension and connection of utilities requires the same site work elements for relocatable and permanent modular buildings as it does for site built structures. As a design-build construction company, Ramtech can manage every aspect of the site development and improvements for all project sizes and sophistication levels. These images show the preparation for the electrical service being brought to the main distribution panel for the 10,624 square foot adult education building for First Baptist Carrollton Church.